Home Security 3D Printing May Soon Give Telecommunications a Boost with Compact Beam Generators

3D Printing May Soon Give Telecommunications a Boost with Compact Beam Generators

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A team of researchers from Xi’an Jiaotong University in China recently showcased prototypes of 3D-printed orbital angular momentum (OAM) Vortex Beam generators. These devices could improve data transmissions for 5G/6G wireless networks, image scanning, and much more. Here is what you need to know about compact beam generators and how they have the potential to enhance communications.

5G/6G Demands

The race to achieve reliable 5G/6G networks is ongoing across the globe. Countries like China and the US continue to compete to enhance these millimeter-wave (mm-Wave) wireless systems as both seek to be the main network provider in the future. Notably, 5G networks utilize millimeter waves to improve throughput, performance, and reduce latency. Today, these networks provide clear, efficient, interference-resistant communication wherever they are in use.

Orbital Angular Momentum (OAM) Vortex Beam Generators

To generate high-capacity data streams, researchers have looked into a variety of methods. One particularly interesting method that continues to demonstrate potential is  Orbital Angular Momentum (OAM) Vortex Beam generators. These devices generate and manipulate optical vortex beams that possess a spiral phase.

In order to generate twisting light beams, these devices incorporate linearly varying optical paths that length around the circumference of an optical device. If constructed and used correctly, these devices enhance spectral efficiency and communication capacity significantly.

Problems with Current Methods of Producing OAM Vortex Beam Generators

While vortex beam generators are seen by many as the future of 5G/6G communications, there are several issues with the current devices that need to be overcome to make the technology suitable for everyday integrations. For one, the current beam generators have low efficiency. Today’s units don’t provide maximized beam generation and have server bandwidth limitations.

Beam Generators Fabrication Costs

Another major drawback with today’s beam generators is the high fabrication costs. These devices require extreme precision. As such, they can have a complex manufacturing process that, if done incorrectly, can leave the device vulnerable to unwanted interference.

Beam Generators Study

The recent study published in the Optica Publishing Group journal Optics Express introduces a new manufacturing method for these devices that could help improve precision and lower costs. The study introduces a novel method of 3d printing an OAM beam generator capable of producing high-capacity vortex beams.

The researchers specifically created the device to operate as an antenna system for a Ka-band wireless communication system. The device integrates various features, including an interference filter, power divider, phase shifter, transmission line, and radiators, into a single printed unit.

3D-printed OAM Beam Generators

The OAM beam generator was printed using a monolithic design and selective laser melting (SLM) 3D-printing technology. The researchers constructed the device using alloy and with air-filled gaps. This design ensured that the device had minimal dielectric losses when in use.

Past attempts to create more effective beam generators have integrated multiple power devices and phase shifters. These trials found that this structure increased interference and dielectric losses. As such, the all-metal one-piece constructed unit was deemed the best design for the tasks.

Power Divider

The new design incorporates gain-filtering features designed to improve accuracy and sensitivity. The team created a purpose-built 1-to-8 power filter divider that combined eight-phase delay lines with twisted waveguides to separate signals and send them through designated routes designed to cut out interference.

Integrated Gain-Filtering

Eliminating interference serves multiple purposes. For one, it allows for more bandwidth, which can then be used to carry more data from additional signal strength. Additionally, it enables researchers to fine-tune the signals they want to receive, eliminating unwanted signals at the source. From there, the signals get sent to a circular antenna array to finalize their alignment.

Beam Generators Computer Simulations

The team then integrated advanced computer simulations to help fine-tune their beam generator further. The simulations allowed the team to run thousands of tests to discover the precise design to enhance in-band signal transmission and effective out-of-band suppression.

Beam Generators Study Results

The results of the study show promise. For one, the new device could help to solve overload issues for future wireless communications systems. The team found that the device reduced interference, boosted the main signal, and was capable of achieving OAM beams with model number l =+1.

These devices can help to solve overload issues when integrated into towers. They’re small and can be installed in a non-permanent or permanent manner during large crowd gatherings to help alleviate and prevent data overload on the networks. This approach would reduce dropped calls and slow network connections.

The team also discovered that the all-metal structure was beneficial to the device’s operations. Specifically, it demonstrated higher radiation efficiency and greater power-handling capacity than traditional methods. The unit produced 80% signal purity, which is a major improvement over previous methods. Additionally, the out-of-band suppression exceeded 30 dB in the main directions.

Potential Applications for Compact Beam Generators

There are several applications for this technology, including the infrastructure for 5g/6g wireless communication systems. These millimeter-wave wireless systems need to tune out interference to ensure maximum data transmissions.

Remote Sensing and Imaging

Another vital use of this device is to improve remote sensing and imaging systems. These devices could provide more detail compared to the current options, allowing researchers to conduct more thorough scans of locations that are under heavy jungle coverage, underwater, or buried in deserts.

Military Use

The use of microwave radar systems would help to improve multi-target tracking. Today’s warfare continues to rely on small unmanned systems that are inexpensive, easy to produce, and can be fitted for a variety of tasks. Tracking these devices has become a crucial part of military operations. The use of OEM beam generators could help improve this task, potentially saving lives.

Benefits that Compact Beam Generators Bring to the Market

This research brings several benefits to the table. For one, the manufacturing process is less expensive than traditional methods that require several components to be created at different locations and then shipped to an assembly plant. The 3d printing method doesn’t require additional steps.

Integrated Gain-Filtering

One of the main benefits is the integrated gain filtering. The researchers were able to conduct simulations of the exact shape of their device to amplify desired signals while reducing interference across the channel. Since there are no moving parts and the entire device is a single unit, this capability is a major boost.

Low-Cost

It’s much cheaper to print a single unit than gathering and assembling additional external components. The use of a monolithic structure elements assembly costs. It also means that these devices can be created on-site at 3D printing facilities wherever needed.

Precision

The main benefit of the beam generator design is that it provides precise alignment of components every time. It would be very difficult and time-consuming to achieve this level of alignment using multiple parts that needed to be put together. The 3D printing alloy additive manufacturing method allowed the team to create complex designs that enhance signal transmission without any moving parts.

Beam Generators Researchers

The main researchers on the project included Jianxing Li and Yuanxi Cao from Xi’an Jiaotong University in China. Now, the team seeks to expand their testing to see the capabilities of their invention across different frequencies and signals. Their goal is to find a direct balance between signal transmission and regulatory standards.

Companies that can Benefit from 3D Printed Beam Generators Study

Several companies could see major boosts to their offerings by integrating the technology in this study. These companies range from the telecommunications sector to 3d printing firms and militaries. Here are two firms poised to take advantage of these developments in the coming months.

Belgium-based Materialise NV (MTLS -0.94%) entered the market in 1990. Its founders, Wilfried Vancraen and Hilde Ingelaere, wanted to create a one-stop shop for businesses seeking additive manufacturing software and 3D printing solutions. Today, it operates as a fast-growing, sustainable 3D printing production provider.

Materialise NV (MTLS -0.94%)

Since its launch, Materialise has ventured into multiple additive manufacturing sectors. The company offers 3D-printed surgical guides and implants alongside speedy prototyping. The firm also recently added a consumer-facing platform for 3D printing services, opening the door for additional revenue.

Materialise NV stock has been on a steady decline for the last 5 years as the company has been working out its products and prototypes. However, this downward trend is set to reverse as several analysts have listed an exciting 3-month price forecast that showed a potential rise of 60.67% with a 90% probability. As such, Materialise continues to entice new investors.

Frontier Communications Parent Inc (FYBR +0.23%) entered the market in 1935. This Texas-based telecommunications provider quickly expanded its operations to include a variety of data transmission options, including data, internet, video, voice, hardware, and network solutions.

Frontier Communications Parent, Inc. (FYBR +0.23%)

The company has a current Market Cap of $8.66B and continues to show strong signs of upward momentum. Currently, FYBR stock is listed on several recommendation lists due to its upside potential and the company’s strong positioning.

Compact Beam Generators – The Future of Telecommunications

While there is still a lot of testing to be done before you see 3D-printed compact beam generators in your neighborhood, the technology has been proven sound. As such, it won’t be long until these devices help tune your wireless systems, improving their range and capabilities. For now, these researchers deserve credit for their unique approach to a long-standing issue within the wireless systems market.

Learn about other cool additive manufacturing advancements now.



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